000% · CRUISE
Source Inspector · Aerospace Quality & AI

Designing systems
that leave the ground.

I don't just solve problems; I map them. By combining aerospace quality experience, systems thinking, and AI, I build tools that prevent errors, simplify complexity, and transform recurring bottlenecks into repeatable solutions.

Flight Time
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CRUISE
◢ ENGAGEMENT · KILLS
BLU 0RED 0
— RADAR CONTACT —
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01 — About

Engineer at the edge of the atmosphere

CallsignA. CALI
RoleSRC INSPECTOR
UnitGKN · FLG
Status● ACTIVE

I'm Abdullah Cali.

By trade, I work in aerospace quality. My role is to verify that parts conform to drawing and specification, witness critical tests, review concessions, and ensure hardware meets the standards required before it moves forward.

But what fascinates me isn't the paperwork or the inspection itself. It's the systems behind it.

I have a habit of seeing patterns where others see isolated tasks. When a process breaks, I want to understand why. When a bottleneck appears, I want to map it. When something is repeated enough times, I start asking whether it should be automated.

That curiosity led me beyond inspection and into systems design, AI, and software development. I build tools that reduce friction, improve traceability, and help prevent problems before they happen. Not because I set out to become a developer, but because building often turned out to be the fastest way to solve the problems I encountered.

This site is a living record of that journey—my work, projects, ideas, and the systems I'm building along the way.

Deployment log
Source Inspector ACTIVE
GKN Aerospace · Fokker Landing Gear (FLG)
2025 — Present · ~1 year
Source inspection on defense landing-gear programs—verifying supplier parts against drawing and specification requirements, witnessing inspections, and reviewing FAIRs and concessions.

The work exposed recurring bottlenecks in quality and compliance, so I built the FAIR Checker and Concession Tracking Platform to solve them.
Source Inspector TOUR COMPLETE
GKN Aerospace · Fokker Aerostructures (FAE)
2022 — 2024 · 2 years
Source inspection of aerostructure components across Airbus, Boeing, Dassault, and Gulfstream programs—supporting both civil and military aerospace. Responsible for verifying conformance to drawings, specifications, and quality requirements before hardware is released to the customer, ensuring traceability, compliance, and confidence in every part that moves forward.
0
Years in aerospace quality
0
GKN divisions (FAE & FLG)
0
OEMs: Airbus · Boeing · Dassault · Gulfstream
AS9102
FAIR / concession expertise
Core toolkit
Python Machine Learning LLMs / GenAI AS9102 GD&T SQL Data pipelines
⌖ AI / ML FOCUS
I apply machine learning and modern LLM tooling to aerospace quality and manufacturing — automating document checks, extracting structured data, and building internal tools that take the manual grind out of compliance.
◢ Track record Verified
01
0
Years in
aerospace quality
02
0
OEMs inspected · Airbus
Boeing · Dassault · Gulfstream
03
0
Quality tools
built & deployed
04
AS9102
FAIR & concession
expertise
02 — Selected Work

Projects & Programs

My goal is simple: find bottlenecks and build solutions.

Most of the projects on this page started the same way—a repetitive task, a recurring failure mode, a slow process, or information trapped in the wrong place. I break the problem down, map the system around it, identify the constraint, and build a solution.

Some solutions remain simple tools. Others evolve into larger systems. But they all begin with the same question:

"What's slowing everything down, and how do we fix it?"

The projects below are the result: tools, workflows, and experiments designed to reduce friction, improve quality, and turn recurring problems into repeatable systems.

fair-checker — FAIR-2219-A.pdf
Form 1 · Part & assemblyPASS
Form 2 · Materials & specsPASS
Form 3 · CharacteristicsREVIEW
Ballooning · CHAR 112FLAG
Signatures & date fieldsPASS
CHECKS 0/48 · 0.0s ELAPSED
PRJ-01 · Flagship · Quality Engineering

FAIR Checker

CALII Studios

FAIR reviews are critical, but they are often slow, repetitive, and dependent on manual verification. The FAIR Checker was built to automate the validation of AS9102 First Article Inspection Reports, identifying missing characteristics, ballooning mismatches, incomplete fields, and documentation errors before sign-off.

What previously required hours of manual review can now be verified in minutes through a structured validation process designed around real aerospace quality workflows.

AS9102
Standard enforced
Hrs → Min
Review time reduced
Preventive
Validation before sign-off
AS9102PythonValidation RulesQuality Systems
concession-tracker — live queue
CR-0182 · Main fittingREVIEW
CR-0179 · Drag braceDEVIATION
CR-0175 · Torque linkREVIEW
CR-0171 · Axle sleeveDEVIATION
RAISED REVIEW DEVIATION APPROVED
PRJ-02 · Flagship · Supply Chain Quality

Concession Tracking Platform

CALII Studios

Concession management often lives across emails, spreadsheets, shared folders, and disconnected systems. The Concession Tracking Platform was built to provide a single source of truth for supplier deviation requests—tracking each concession from submission through review, approval, and closure.

Designed to improve visibility, traceability, and accountability, the platform gives quality and supply-chain teams a clear view of status, ownership, approvals, and historical decisions throughout the entire concession lifecycle.

1
Single Source of Truth
100%
Approval Traceability
Full
Lifecycle Visibility
WorkflowDatabaseApprovalsTraceability
quality-erp — local node · no cloud
NCR register12 OPEN
FAIR packages8 IN REVIEW
Concessions4 PENDING
Supplier records36 ON FILE
MODE OFFLINE · CLOUD CALLS 0 · UPTIME 00:00
PRJ-03 · In Development · Digital Infrastructure

Offline Quality ERP

CALII Studios

Most quality systems assume constant cloud connectivity. This project takes the opposite approach.

The Offline Quality ERP is a local-first quality platform designed for aerospace and other regulated industries where security, control, and data ownership matter. It brings NCRs, FAIRs, concessions, supplier records, and quality workflows into a single offline environment that operates independently of cloud infrastructure.

Built for secure production environments, the system provides a centralized quality backbone while maintaining complete control over sensitive operational data.

100%
Offline · On-Premise
0
Cloud Dependencies
1
Home for Quality Records
Local-FirstDatabaseNCR / FAIR / CRSecure Environments
aqp — secure supplier exchange
▲ CR-0182 → SUP-AQUEUED
▼ FAIR-2241 ← SUP-BINBOUND
▲ NCR-0097 → SUP-AQUEUED
▼ CR-0184 ← SUP-CINBOUND
EXPORT SIGN TRANSFER VERIFY IMPORT
PRJ-04 · In Development · Data Exchange

Aerospace Quality Protocol (AQP)

CALII Studios

An offline system is only valuable if it can exchange information safely.

The Aerospace Quality Protocol (AQP) is a structured data-exchange framework designed to connect isolated quality systems without requiring direct network access. It enables quality records, supplier information, NCRs, FAIRs, concessions, and other controlled data to move between organizations while preserving integrity, traceability, and validation.

Every data package is verified on import, allowing systems to stay synchronized without exposing the underlying ERP to external networks.

2-Way
ERP ⇄ Supplier Synchronization
100%
Package Verification
0
Direct Network Exposure
Protocol DesignData ExchangeIntegrity ChecksSupplier Integration
03 — Other Ventures

Beyond Aerospace

The same approach applied to different industries and challenges.

Different problems. Different users. Same process: understand the system, identify the bottleneck, and build the solution.

luggage-buddy — recovery link
Bag LB-2284 · JFK → AMSIN TRANSIT
Tag scanned · airport deskMATCHED
Owner notifiedSENT
Reunite ETA~2h
LOST SCAN MATCH NOTIFY REUNITE
VEN-01 · In Development · Travel Technology

The Luggage Buddy

CALII Studios

Sometimes luggage decides to continue the journey on its own.

The Luggage Buddy is a recovery system designed to help lost luggage find its way back to its owner. By creating a direct link between travelers and their belongings, the system simplifies identification and recovery when bags become separated during transit.

The goal is simple: reduce the time, uncertainty, and frustration involved in reuniting travelers with their luggage.

Fast
Owner Identification
Direct
Luggage-to-Owner Connection
Reduced
Recovery Time
Travel TechnologyRecovery SystemsIdentificationPassenger Experience
04 — What I can do for you

How I Help Teams

I specialize in finding bottlenecks.

I look for repetitive work, hidden constraints, and failure points that limit performance. Once I understand the system, I build solutions that simplify complexity, remove friction, and improve the way people work.

Different industries have different problems. The process stays the same: find the bottleneck, understand the system, build the solution.

Quality Automation
SVC-01

FAIR & AS9102 Checking

Automated validation of First Article Inspection Reports and inspection data. Designed to identify missing characteristics, documentation gaps, and compliance issues before sign-off.

AS9102PythonValidation
Active · Removing review bottlenecks
AI & Data
SVC-02

Document & Data Extraction

AI-powered pipelines that transform drawings, reports, certificates, and PDFs into structured, searchable, and actionable data.

LLMsMLOCRData Processing
Operational · Turning documents into data
Workflow Systems
SVC-03

Workflow & Tracking Systems

Platforms for concessions, non-conformances, approvals, and quality workflows. Built to centralize information, improve visibility, and maintain traceability.

WorkflowDashboardsSQL
Active · Improving process flow
Quality Intelligence
SVC-04

Quality Analytics & Insights

Tools designed to identify recurring failure modes, trends, bottlenecks, and process weaknesses hidden within quality data.

AnalyticsReportingProcess Intelligence
In development · Finding the next bottleneck
Aerospace Quality
SVC-05

Source Inspection & Oversight

Hands-on supplier surveillance, conformance verification, FAIR review, and quality oversight across civil and defense aerospace programs.

InspectionComplianceSuppliers
Active · 3+ years in the field
System Design
SVC-06

Process Improvement & Solution Design

Mapping complex workflows, identifying constraints, and designing practical solutions that reduce friction, improve reliability, and scale with the business.

Systems ThinkingProcess DesignProblem Solving
Ongoing · Building better systems
05 — How I Think

From Mental Model to Working System

A CV lists what I've done.

This is how I think.

I start with a bottleneck, map the system around it, identify the constraint, and build a solution. What follows is the process behind the tools, workflows, and systems on this page.

① Mental Model
② Logic
③ Prompt
④ System
◢ Pipeline live · click a node
TX/RX Live Quality Net · CH 05 Local --:--:--
06 — Contact

Let's build something that flies.

I spend most of my time finding bottlenecks, understanding systems, and building solutions.

If you're working on a difficult problem in aerospace, quality, AI, automation, or operations, there's a good chance we'll have something to talk about.

Open to roles, collaborations, and challenging projects.

The fastest way to reach me is by email. I usually reply within a day.